You can see from the picture that the pieces of foam are not very large, one of the things i did to make this interesting for myself was try and cut the foam as little as possible. This pushed the design in a direction i would never have gone normally. All i did to trim them foam was to make the pattern symmetrical. As you can see here Spam gets his name from the vast expanse of forehead he has!
Despite the unusual head shape the mouth is very easy to use and is not restricted at all by the over sized forehead. Although at first this looks like a really unnatural shape... think for a minute about male Orangutan and they often have large folds of skin on their cheeks. I'm not sure if they get bigger with age... i'm not a zoologist (but i did want to be as a kid).
So this is what Spam looked at when i initially covered him with fabric. His face was a puzzle for me, it took me a long time to find eyes i was happy with... in this pic i have some half cut ping pong balls which i am using to experiment with eye placement. I basically finished Spam in 3 sittings. I made the skull and mouth in one sitting. The came back and worked out how to cover the head in a way which would give him a really nice unique look. Then finally this morning i completed his body and human hand.
I am very pleased with the outcome, i have experimented with some new techniques during the construction process. The most radical change to the construction process with this character would be the fact Spam is the first puppet i have ever made completely using a sewing machine! For most people this would not even be worth mentioning, but i have hand sewn everything in my puppet building career to date so it was a great relief to see the total build time decimated by the introduction of the Singer!
Let me know what you think of Spam, don't forget to check him out on the crex81 channel where he will be hosting a competition called "I Hear With My Little Ear".
all the best - Dave